Automation ROI Calculator

Calculate the return on investment for your smart manufacturing and automation initiatives. See payback period, ROI, and projected savings over 5 years.

Investment Details
Enter the total cost of your automation project

Total cost including hardware, software, installation, and training

Your baseline annual costs for the area being automated

Expected Savings
Estimate your savings in each category
$50,000

Reduced labor costs through automation

15%

Increase in overall equipment effectiveness (OEE)

20%

Reduction in defects and rework

10%

Lower energy consumption through optimization

25%

Savings from predictive maintenance

ROI Results
Annual Savings
$195,000
Payback Period
6.2 months
Break-even in 1 year
3-Year ROI
485.0%
$485,000
5-Year ROI
875.0%
$875,000
5-Year Financial Projection
Year 1
$95,000
Year 2
$290,000
Year 3
$485,000
Year 4
$680,000
Year 5
$875,000

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Understanding Your ROI Calculation

What's Included in Savings:

  • • Direct labor cost reductions
  • • Increased throughput and productivity
  • • Reduced defects and rework costs
  • • Lower energy consumption
  • • Predictive maintenance savings

Typical ROI Ranges:

  • • Excellent: Payback < 12 months, ROI > 200%
  • • Good: Payback 12-24 months, ROI 100-200%
  • • Acceptable: Payback 24-36 months, ROI 50-100%
  • • Marginal: Payback > 36 months, ROI < 50%